Control Valve Assembly: Assembly

WARNING: This page is about a different car, the 2007 Nissan Versa. However, it is still accessible from the selected car via links, so may be relevant.

Install control valve upper, inter and lower body.
1. Place oil circuit of control valve upper body face up. Install steel balls in their proper positions.
  
  Fig 1: Identifying Steel Balls Positioned In Control Valve Upper Body
2. Install reamer bolts (F) from bottom of control valve upper body (1). Using reamer bolts (F) as guides, install separating plate (2) as a set.
  
  Fig 2: Identifying Reamer Bolts On Control Valve Upper Body
3. Install pilot filter (1) on control valve upper body (2).
  
  Fig 3: Identifying Pilot Filter From Control Valve Upper Body
4. Place control valve inter body as shown in figure (side of control valve lower body face up). Install steel balls in their proper positions.
  
  Fig 4: Identifying Steel Balls Positioned In Control Valve Inter Body
5. Install control valve inter body (1) on control valve upper body (2) using reamer bolts (F) as guides.
  CAUTION: Be careful not to dislocate or drop steel balls.
  
  Fig 5: Identifying Control Valve Inter Body On Control Valve Upper Body
6. Install check balls (1), line pressure relief valve springs (2) and torque converter pressure holding spring (3) in their proper positions in control valve lower body (4).
  
  Fig 6: Identifying Check Balls And Valve Springs
7. Install bolts (E) from bottom of control valve lower body (1). Using bolts (E) as guides, install separating plate (2) as a set.
8. Install support plates (3) on control valve lower body (1).
  
  Fig 7: Identifying Support Plates On Control Valve Lower Body
9. Install control valve lower body (1) on control valve inter body (2) using reamer bolts (F) as guides, and tighten reamer bolts (F) slightly.
  
  Fig 8: Identifying Control Valve Lower Body On Control Valve Inter Body
Install O-rings on solenoid valves and terminal body.

Fig 9: Identifying O-Rings From Solenoid Valves
Install and tighten bolts.
1. Control valve upper body
2. Control valve inter body
3. Control valve lower body
4. Support plate
  
  Fig 10: Identifying Control Valve Assembly Bolt

Bolt length, number and location:

BOLT LENGTH SPECIFICATIONS

Bolt symbol

F⁽¹⁾

13.5 (0.531)

58.0 (2.283)

40.0 (1.575)

66.0 (2.598)

33.0 (1.299)

78.0 (3.071)

18.0 (0.709)

Number of bolts

Tightening torque [N.m (kg-m, in-lb)]

7.84 (0.80, 69)

3.92 (0.40, 35)

7.84 (0.80, 69)

⁽¹⁾	Reamer bolt and nut.

Install and tighten bolts (B) to the specified torque.
: 7.84 N.m (0.80 kg-m, 69 in-lb)

Fig 11: Tightening Bolts - Torque Specifications
Install solenoid valve assembly (1) on control valve assembly.
Tighten bolts (A), (C) and (G) to the specified torque.
: 7.84 N.m (0.80 kg-m, 69 in-lb)

Fig 12: Identifying Solenoid Valve Assembly Bolts
Remove reamer bolts (F), and then set oil strainer (1) on control valve assembly
Install and tighten bolts (A), (D), reamer bolts (F) and nuts to the specified torque.
: 7.84 N.m (0.80 kg-m, 69 in-lb)

Fig 13: Identifying Reamer Bolts
Tighten bolts (E) to the specified torque.
: 3.92 N.m (0.40 kg-m, 35 in-lb)

Fig 14: Tightening Bolts