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Home >> Pontiac >> 2004 >> Bonneville GXP >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls (Introduction) -- 4.6L (LD8) >> Repair Instructions >> Fuel Tank Replacement >> Removal Procedure

Removal Procedure

  1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief Procedure .
  2. Drain the fuel tank. Refer to Fuel Tank Draining Procedure .
  3. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  4. Remove the wheel house filler pipe opening cover (2).
    Fig 1: Wheel House Filler Pipe Opening Cover
    GM614282Courtesy of GENERAL MOTORS CORP.
  5. Disconnect the fuel fill hose from the fuel fill pipe.
  6. Remove the rear suspension support assembly. Refer to Support Replacement in Rear Suspension.
  7. Fig 2: View Of Fuel Filter Quick Connections
    GM483018Courtesy of GENERAL MOTORS CORP.
  8. Disconnect the fuel feed pipe (4) and the fuel return pipe (1). Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
  9. Fig 3: View Of EVAP Pipe To Canister
    GM104621Courtesy of GENERAL MOTORS CORP.
  10. Disconnect the evaporative emission (EVAP) pipe (2) from the EVAP canister.
  11. Fig 4: EVAP Retainer, Fuel & Frame
    GM684413Courtesy of GENERAL MOTORS CORP.
  12. Remove the fuel and EVAP retainer from the frame.
  13. Fig 5: Fuel Tank Electrical Connector
    GM684415Courtesy of GENERAL MOTORS CORP.
  14. Disconnect the fuel tank electrical connector.
  15. Disconnect the fuel tank electrical harness from the retainers.
  16. Fig 6: Fuel Tank & Strap Bolts
    GM104646Courtesy of GENERAL MOTORS CORP.
  17. Remove the fuel tank strap bolts (4).
  18. Remove the fuel tank (5).