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Home >> Kia >> 2021 >> K5 EX >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Delivery System - 1.6L >> High Pressure Fuel Pump >> Repair Procedures >> Removal

Repair Procedures: Removal

  1. Remove the high pressure fuel pipe.

    (Refer to " High Pressure Fuel Pipe [High Pressure Fuel Pump ↔ Delivery Pipe]  ") 

  2. Open the clamp cover (A) and disconnect the fuel feed tube (B).
    G13834200Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • When removing the quick-connector with the clip removing tool, be careful not to damage the plastic clip (A).
      G13834201Courtesy of KIA MOTORS AMERICA, INC.
    • Damaged clip can result in fuel line leakage due to bad connection.
    • There may be some residual pressure even after completing "Release Residual Pressure in Fuel Line", so cover the hose connection with a shop towel to prevent residual fuel from spilling out before disconnecting any fuel connection.
  3. Disconnect the high pressure fuel pump connector (A).
    G13834202Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the high pressure fuel pump (A) and roller tappet (B) by removing the bolts.
    G13834203Courtesy of KIA MOTORS AMERICA, INC.