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Home >> Kia >> 2021 >> K5 EX >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Delivery System - 1.6L >> Fuel Tank >> Repair Procedures >> Removal >> [2WD]

Repair Procedures: Removal: [2WD]

  1. Release the residual pressure in the fuel line.

    (Refer to " RELEASE RESIDUAL PRESSURE  ") 

  2. Remove the rear seat cushion.

    (Refer to " [Rear Seat Cushion Assembly]  ") 

  3. Remove the fuel pump service cover (A).
    G13834033Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the connectors (A, B) and fuel feed quick-connector (C).
    1. Fuel Pump Control Module (FPCM) connector
    2. Fuel Pressure Sensor (FPS) connector
    3. Fuel Tank Pressure Sensor (FTPS) connector
    G13834034Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the rear muffler assembly.

    (Refer to " Rear Muffler  ") 

  6. Remove the fuel filler hose (B) from the fuel filler pipe (A).
    G13834035Courtesy of KIA MOTORS AMERICA, INC.
  7. Separate the ventilation hose (A).
    G13834036Courtesy of KIA MOTORS AMERICA, INC.
  8. Separate the vapor hose quick-connector (A).
    G13834037Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the front floor under cover (A) and rear floor under cover (B).

    Tightening torque: 

    7.9 -11.7 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.6 lb.ft)

    G13834038Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove heat protector (A).

    Tightening torque: 

    7.9 -11.7 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.6 lb.ft)

    G13834039Courtesy of KIA MOTORS AMERICA, INC.
  11. Support the fuel tank on a jack.
  12. Remove the fuel tank band (B) after removing the mounting nuts (A).

    Tightening torque: 

    40.0 - 53.9 N.m (4.0 - 5.5 kgf.m, 29.0 - 39.7 Ib.ft)

    G13834040Courtesy of KIA MOTORS AMERICA, INC.
  13. Remove the fuel tank by lowering the jack slowly.