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Solenoid, Fuel Quantity: Installation

GC0145379Courtesy of CHRYSLER GROUP, LLC
  1. Install a new gasket (2) and O-ring seal (1) onto the fuel quantity solenoid (3) and lubricate the O-ring seal (1) with clean diesel fuel.
  2. Remove the protective cap from fuel injection pump.
    GC0162194Courtesy of CHRYSLER GROUP, LLC
  3. Install the fuel quantity solenoid (1). Tighten fasteners (1) to
    • 4 N.m (35 in. lbs.).
    • Stage 2, 7 N.m (62 in. lbs.).
    GC0161965Courtesy of CHRYSLER GROUP, LLC
  4. Connect the fuel quantity solenoid wiring harness connector (1).
    GC0161760Courtesy of CHRYSLER GROUP, LLC
  5. Install the coolant hose onto the thermostat housing and securely tighten clamp (1).
    GC0161813Courtesy of CHRYSLER GROUP, LLC
  6. Install the Charge Air Cooler (CAC) hose (2) to the EGR air flow control valve elbow and securely tighten clamp (1).
  7. Install the radiator crossmember. Refer to CROSSMEMBER, RADIATOR, INSTALLATION .
  8. Connect the negative battery cable.
  9. Start engine and inspect for leaks.